Special handling equipment

The CNC machine manipulator is designed to simplify maintenance, machine setup, and the replacement of machining fixtures. It enables precise vertical and horizontal handling within the working envelope of an articulated swivel arm, allowing fixtures to be positioned more accurately, handled more safely, and moved with significantly less physical effort by the operator.
The equipment is designed as a mobile manipulator mounted on four wheels. It can be moved either unloaded or with the load securely placed on the trolley's support platform. During handling operations, the manipulator is supported by stabilizing outriggers together with its running wheels, ensuring maximum stability and safe operation while the load is being positioned.
Lifting is provided by a hydraulic cylinder operated with a manual hydraulic pump. This makes the manipulator completely independent of an external power supply, allowing it to be used wherever it is needed. The solution is particularly suitable for applications that require frequent handling of heavy fixtures but where the installation of permanently mounted lifting equipment would be impractical or uneconomical.

The manipulator for rotating runner boxes is designed to improve efficiency and enhance safety during the assembly and disassembly of these components. It enables the handling of predefined runner box types together with their interchangeable pouring inserts of various shapes and sizes, allowing safe, precise, and efficient positioning throughout the maintenance and replacement process.

The manipulator's flexibility is ensured by interchangeable gripping heads, allowing the equipment to be adapted to additional runner box types as operational requirements evolve. New gripping heads can be added at any time to accommodate future applications. The manipulator is also equipped with an adjustable counterweight, enabling the center of gravity to be optimized according to the weight and geometry of the handled component for safe, balanced, and ergonomic operation.

The counterweight can also be rotated about the manipulator's axis, allowing precise balancing and accurate positioning of the runner box during installation. This significantly simplifies the alignment process, making the entire replacement procedure faster, safer, and less physically demanding for the operator. By using this method for the removal and installation of runner boxes, the overall replacement time can be substantially reduced while simultaneously improving workplace safety.

BPM-01 is a mobile biomechanical manipulator designed for ergonomic and safe handling of loads in manufacturing, assembly and logistics operations. It combines intuitive manual guidance of the load with electrically assisted lifting and powered travel, significantly reducing the physical strain on the operator while enabling precise and smooth positioning.

The device is equipped with two independently guided arms. The weight of the arms, as well as the weight of the handled load, is compensated by lifting servomotors. The maximum load capacity is 30 kg, with each arm capable of handling up to 15 kg. The vertical operating range of the arms is approximately 620 to 1,750 mm above floor level. The operator stands on an integrated working platform and controls the main functions of the device using ergonomically positioned joysticks located on the arms. From a single operating position, the operator can control the lifting movement of each arm, the travel of the manipulator and electrically actuated gripping devices. Proportional control ensures smooth and precise load handling.

Mobility is provided by an integrated electric drive system with two independently driven rear wheels. The manipulator can travel forwards and backwards, steer and rotate about its vertical axis, allowing loads to be transferred efficiently between individual workstations.

Depending on the specific application, the BPM-01 can be equipped with various types of interchangeable gripping devices, such as angular or kinematic clamping grippers. This allows the equipment to be adapted to the shape of the product and the required handling method. Power is supplied by an integrated LiFePO4 battery, eliminating the need for a permanent connection to the mains during normal operation. Charging is carried out from a standard 230 V / 50 Hz mains supply.

The BPM-01 is particularly suitable for workplaces where loads must be handled repeatedly and would be physically demanding to move manually, while the use of a conventional crane or fixed manipulator would be impractical due to space or operational constraints. The device combines mobility, precision, ergonomics and intuitive operation in a single compact solution.

Every custom material handling solution is developed individually to match the specific application and operating requirements. Rather than offering standard catalog products, we provide custom-engineered solutions designed to meet the actual load conditions, the characteristics of the handled component, the available workspace, and the integration requirements of the surrounding production technology.
We provide a complete service covering engineering design, detailed mechanical design, manufacturing, installation, and commissioning of custom material handling equipment. The result is a purpose-built handling solution that enhances workplace safety, improves handling accuracy, and increases productivity in demanding industrial applications.
Whether you require a custom manipulator, a dedicated material handling device, or the optimization of an existing handling process, we will develop an engineering solution tailored to your specific load, operating conditions, and operator requirements. Our objective is to deliver a safe, efficient, and practical solution that integrates seamlessly into your production process and provides reliable long-term performance.

KRÁLOVO POLE CRANES plc.
Brigádnická 231/69, Brno, 621 00
Czech Republic

ID: 46357408

DIC: CZ46357408

We are authorised for the assembly, repair, and inspection of designated lifting and electrical equipment and specified lifting devices.